铁合金炉
解决方案

我们的解决方案全面覆盖铁合金生产的各个核心阶段，包括浇注、加工、铸造和产品破碎

它提供每个阶段所需的全套设备和系统，帮助您实现高效且同步的生产

产品目录

钢铁行业应用示例

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开堵眼机

冶炼环节

铁合金开堵炉眼机
轨车式、转臂式、悬挂式
多种设计，适应各种炉型及炉前环境
Mud gun and tapping drill – Type 1

Mud gun and tapping drill – Type 1

Individually designed equipment for making metals easier and safer.
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Mud gun and tapping drill – Type 2

Mud gun and tapping drill – Type 2

From complete Blast Furnace engineering to various process equipment and environmental protection.
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Mud gun and tapping drill – Type 3

Mud gun and tapping drill – Type 3

We are able to provide our clients with the best solutions by constantly gathering and analyzing the operational data of machines and mechanisms used in sintering production.
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概述视频
IMG_5910
主要优势

功能、动力及主要参数

  • 功能：开眼、堵眼、捅拉渣
  • 动力：气动 / 液动凿岩机

380v

电压

50-180L

打泥量

65-100mm

钻头直径

1.6-2.5m

开眼行程

6300-80000KVA

适用炉型

3-5m

捅拉行程

以上参数仅供参考，可根据具体需求进行定制

液压系统

全厂液压动力系统

液压动力系统是确保高功率机械运行的关键

由液压动力站、蓄能器组、液压控制阀平台及其他组件组成
翻包机

铁水转移及浇铸

专为钢包浇铸时倒出铁水使用

采用变频调速技术，保证钢包在任何倾角流出的铁水流量恒定，出水口方向不变

30°/min

倾翻速度

45°/min

下降速度

DG280-1800

举升油缸

16MPa

系统工作压力

100T

最大负载

115°

最大翻转角度
生产现场
IMG_20241201_154127

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扒渣机

铁水预处理

用于浇铸前将铁水包中上浮渣料拨出，提高成品质量

4 m

大臂可伸缩

1300 mm

上下移动行程

0 ~ 100°

旋转角

10000 N

扒渣力
生产现场
c235e66440cfbf4f1f6663adf5e838cb

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低压轨道供电运输系统

工厂物料安全运输

系统采用36V低压交流轨道供电，牵引车从轨道获取电能后，通过车载装置升压至380V驱动牵引电机，使牵引车可沿轨道牵引承载数百吨负载的平板车。此项技术取代了传统的钢缆牵引方式，具备安全性高、可靠性强、自动化程度高等优势

适用于工厂车间内或车间之间的长距离行进、弯道及环形线路运行以及轨道切换，可作为物料运输解决方案
生产现场
11-修

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清包机器人

钢包清理

清包器人是全液压无线遥控履带自机器人，灵活的机械手臂配合液压锤、清渣锤、挖斗、液压剪、液压爪等工具，可完成多种施工任务。设备采用柴油内燃机驱动，设备体积小，便于移动可以灵活在小空间穿行。

操作安全便捷，能极大程度降低人员劳动强度提升安全作业性;
采用履带作为底盘，可移动多个工位进行扒渣，动作平顺，操作简易。

钢铁、冶金、拆炉、清包、清渣、清槽、建筑、采矿、开挖、撬毛、特种行业，配合影像系统实现高危场所远程控制作业

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准备好将您的项目推向全新高度了吗？

我们经验丰富的团队值得信赖，将为您的项目提供定制化解决方案。我们全天候为您解答疑问。立即联系我们，开启合作之旅。

联系我们

全天候技术支持

  • 多通道响应：提供电话、在线、邮件及远程接入支持，7×24小时响应紧急呼叫，第一时间为您提供解决方案。
  • 专家团队护航：由资深应用工程师和售后服务专家组成的团队，能处理从应用咨询到复杂故障诊断的所有问题。
  • 持续改进反馈：您的现场反馈将直接传递至我们的研发与生产部门，驱动产品与服务的持续优化，共同应对未来挑战。

系统化培训

  • 分层培训课程：为操作员、维修工、设备管理员不同角色设计针对性课程，涵盖安全规程、日常操作、维护保养及故障排除。
  • 理论结合实践：培训包含现场设备实操演练，确保学员真正掌握技能。我们也可提供持续的回炉培训和技能认证。
  • 知识传承支持：提供详尽的操作手册及维护视频，方便您内部进行知识传递与新员工培训。

备品备件供应

  • 原厂品质保障：所有备件均按照原设备图纸和标准生产制造，材料可追溯，确保与设备的完美匹配和长久耐用。
  • 快速供应网络：依托中心仓库与战略库存点，对常用件、易损件保持充足库存，承诺最短时间紧急发运，极大缩短等待时间。
  • 一站式备件清单：我们可为您管理的每台设备建立专属备件档案，提供从液压元件、耐磨件到电气控制器的完整清单，简化您的采购与管理流程。

设备维修与全面翻新

  • 专业级维修服务：提供从故障应急检修到定期预防性保养的全套维修服务。我们的技师均经过原厂培训，使用专用工具，确保维修后达到出厂性能标准。
  • 全面翻新与性能升级：对老旧设备进行系统性拆解、评估、修复和翻新。不止于恢复原样，我们可借此机会为您集成最新的控制系统或安全模块，让旧设备焕发新生，性能比肩新机。
  • 成本效益最优解：相比购置新机，全面的高质量翻新可节省高达40%-60%的成本，是控制资本支出、提升投资回报率的明智选择。

智能化与自动化集成

  • 数据驱动决策：为设备集成传感器与数据采集系统，实时监控运行状态、能耗与关键参数，通过可视化界面帮助管理者优化生产节奏。
  • 预测性维护预警：系统可分析设备磨损趋势，提前预警潜在故障，帮助您从“事后维修”转向“事先维护”，大幅减少意外停机。
  • 远程操作与支持：支持关键设备的远程操控与诊断，降低人员工作强度与安全风险，我们的专家亦可远程提供技术支持。

行业定制解决方案

  • 现场诊断与分析：我们的工程团队亲赴生产现场，分析工艺流程、空间布局与操作痛点，确保解决方案与您的实际工况无缝契合。
  • 模块化设计理念：我们的设备支持模块化配置与功能拓展，您可根据产能变化与工艺升级需求灵活增减功能，让投资更具前瞻性。
  • 交钥匙项目交付：我们提供从设计、制造到安装、调试及最终验收的全流程项目管理，确保设备抵达即可投入运行，助力快速投产。

Round-the-Clock Technical Support

  • Multi-Channel Response: We offer support via phone, online chat, email, and remote access, with 24/7 emergency call response to provide solutions promptly.
  • Expert Team Support: A team composed of senior application engineers and after-sales service experts can handle everything from application consulting to complex fault diagnosis.
  • Continuous Improvement Feedback: Your on-site feedback is directly communicated to our R&D and production departments, driving continuous optimization of our products and services to tackle future challenges together.

Systematic Training

  • Role-Specific Training Courses: We design targeted courses for different roles including operators, maintenance technicians, and equipment managers, covering safety procedures, daily operations, maintenance, and troubleshooting.
  • Theory Combined with Practice: Training includes hands-on exercises with actual equipment, ensuring trainees gain practical skills. We also offer ongoing refresher training and skill certification.
  • Knowledge Transfer Support: We provide detailed operation manuals and maintenance videos to facilitate internal knowledge sharing and training of new employees.

Spare Parts Supply

  • Genuine Quality Assurance: All spare parts are manufactured according to original equipment drawings and standards, with traceable materials, ensuring perfect compatibility and long-term durability.
  • Rapid Supply Network: Relying on central warehouses and strategic inventory points, we maintain sufficient stock of common and wear-prone parts, committing to emergency dispatch in the shortest possible time to minimize waiting periods.
  • One-Stop Parts Catalog: We can create a dedicated spare parts profile for each piece of equipment you manage, providing a complete list from hydraulic components and wear parts to electrical controllers, simplifying your procurement and management processes.

Equipment Repair & Comprehensive Refurbishment

  • Professional Repair Services: We offer a full range of services from emergency breakdown repair to scheduled preventive maintenance. Our technicians are factory-trained and use specialized tools to ensure repairs restore equipment to original performance standards.
  • Complete Refurbishment & Performance Upgrades: We conduct systematic disassembly, evaluation, repair, and refurbishment of aging equipment. Going beyond simple restoration, we can integrate the latest control systems or safety modules during the process, giving old equipment new life with performance comparable to new machines.
  • Optimal Cost-Effectiveness: Compared to purchasing new equipment, a high-quality comprehensive refurbishment can save up to 40%-60% in costs, making it a wise choice for controlling capital expenditure and improving return on investment.

Smart & Automated Integration

  • Data-Driven Decision Making: By integrating sensors and data acquisition systems into the equipment, we enable real-time monitoring of operational status, energy consumption, and key parameters. Visual interfaces help managers optimize production cycles.
  • Predictive Maintenance Alerts: The system analyzes equipment wear trends to provide early warnings of potential failures, helping you shift from “reactive repair” to “proactive maintenance,” significantly reducing unplanned downtime.
  • Remote Operation & Support: We enable remote control and diagnostics for critical equipment, reducing personnel workload and safety risks. Our experts can also provide remote technical support.

Industry-Customized Solutions

  • On-site Diagnosis & Analysis: Our engineering team visits your production site to analyze process flows, spatial layouts, and operational pain points, ensuring the solution seamlessly aligns with your actual working conditions.
  • Modular Design Philosophy: Our equipment supports modular configuration and functional expansion, allowing you to flexibly add or reduce features based on capacity changes and process upgrade needs, making your investment more future-proof.
  • Turnkey Project Delivery: We provide full project management from design and manufacturing to installation, commissioning, and final acceptance, ensuring the equipment is ready for immediate use upon arrival and enables rapid production startup.